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  • AseptiCap<sup>®</sup> KS-γ 5" 10", 20", 30"

AseptiCap® KS-γ 5" 10", 20", 30"

mdi AseptiCap® KS- γ PES membrane large capsule filters are available in a wide range of pore sizes, sizes and end connections to suit a multitude of sterilization applications in biopharmaceuticals production processes. These are gamma sterilizable up to 50 KGy for ready to use gamma sterilized disposable assemblies.

Consistent and Reliable Quality:
AseptiCap® capsule filters are produced with ISO 9001 certified quality management systems.
Regulatory Compliance:
Meet all pharmacopeial and compendia requirements and are registered with USFDA DMF #015554
Low Protein Binding:
Results in increased overall product yield
High Throughputs:
Translates to lower filtration costs, less number of filter changes and overall economy of operations.
Low Extractables:
Mean less addition to impurity profile of the biological product from the filters.
  • Bioburden reduction from cell harvest supernatants
  • Filtration of equilibrating, washing and elution buffers for chromatography columns
  • Sterilization of biopharmaceuticals such as vaccines and therapeutic proteins
  • Sterilization of buffers
  • Sterilization of adjuvants
Construction
Membrane Hydrophilic PES
Final Filter Pore Size
0.2 μm0.45 μm
Prefilter Pore Size
0.8 µm, 0.65 µm, 0.45 µm0.8 µm, 0.65 µm
Support Layers Polyester
Body and Core Polypropylene
Size
Size
5"10" 20"30"
Effective Filtration Area (Nominal)
3000cm²6000cm²12000cm²18000cm²
Dimensions (End to End) - 1½" Sanitary Flange I/O
205 mm330 mm600 mm855 mm
Dimension (End to End) - 1½" Sanitary Flange Inlet ½" Hose Barb Outlet
212 mm334 mm620 mm870 mm
Dimension (End to End) - ¾" Sanitary Flange I/O
214 mm 335 mm -- --
Dimensions (End to End) - ½" Single Step Hose Barb I/O
218 mm336 mm630 mm890 mm
Dimension (End to End) - 1" Hose Barb I/O
-- 405 mm 635 mm 895 mm
Operational Radius (with Vent/ Drain)
78 mm78 mm78 mm78 mm
Dimension (End to End) - 3/8" Hose Barb I/O
211 mm 332 mm 634 mm 885 mm
Vent and Drain
¼" Hose Barb with Silicone "O" rings
Integrity Testing / Retention
Bubble Point
> 50psi (3.52Kg/cm²)with Water> 30psi (2.11Kg/cm²)with Water
Max. Air Diffusion Flows (10")
< 30ml/min @ 37psi (2.6Kg/cm²) with Water< 35ml/min @ 22psi (1.54Kg/cm²)with Water
Microbial Retention
LRV >7 for Brevundimonas diminuta (ATCC 19146) per cm²LRV >7 for Serratia marcescens (ATCC 14756) per cm²
Operational
Max. Operating Temperature 80 °C @ < 2 Kg/cm² (30 psi)
Max. Differential Pressure < 4 Kg/cm² (60 psi) @ 30 °C
pH Compatibility Compatible with pH range of 1-10
Sterilization By Irradiation Gamma Irradiatiable up to 50 kGy. Gamma sterilized capsule filters must not be autoclaved or in-line steam sterilized.
Shelf Life 2 years after gamma sterilization
Assurance
Toxicity Passes Bioreactivity test, In Vivo, as per USP <88> for Class VI plastics
Cytotoxicity Passes Biological Reactivity Tests, In Vitro, USP <87> for cytotoxicity
Bacterial Endotoxin Aqueous extracts exhibit < 0.25 EU/ml as established by Limulus Amebocyte Lysate (LAL) Test
Bioburden Bioburden level is < 1000 cfu/filter device as per ISO 11737-1 : 2018
Non Fiber Releasing Passes test as per USP and comply with USFDA 21 CFR Part 210.3(b)(6) for fiber release
Indirect Food Additive All Polypropylene components meet the FDA Indirect Food Additive requirements cited in 21 CFR 177.1520
Extractables with WFI Passes NVR test as per USP <661>
Good Manufacturing Practice These products are manufactured in a facility which adheres to Good Manufacturing Practices.
Oxidizable Substances Within limits as specified in USP <1231>
Particle Shedding Passes USP test for particulates in injectables.
TOC/Conductivity at 25 °C Meets the WFI requirements of USP for TOC <643> and Conductivity <645> after a 10 liter flush for 5” capsule filters and 20 liter flush for 10” capsule filters
Quality Management System ISO-9001 Certified
USFDA DMF No. 015554
Type
AseptiCap® KS- γ
(0.45μm Upstream)
LKSX
AseptiCap® KS- γ
(0.65μm Upstream)
LKS3
AseptiCap® KS- γ
(0.8μm Upstream)
LKS5
Size
Size Code
5" 53
10" 54
20" 55
30" 56
Pore Size
Pore Size Code
0.2µm 01
0.45µm 02
I/O Connection
Connection Code
1½" Sanitary Flange E
3/4” Sanitary Flange*** S
3/8” Hose Barb I
Single Step ½" Hose Barb Q
1" Hose Barb Z
Radiation Sterilizable
Code
Yes R
No* X
Inline/T-line
Code
Inline X
T-line** T
Sterility
Code
Non Sterile 1
Gamma Sterile 3
Pack Size
Pack Size Code
1 01

* Gamma sterilized filters cannot be gamma irradiated again

** T-line is not available in 5" Capsule filter

** T-line Capsule filter are available with 1½" Sanitary Flange I/O connection only

***3/4" Sanitary Flange end connection is available only in 5" and 10" capsule filter

LKSX 54 01
EE R
X 1 01

Example for Non Sterile: LKS55301QQRX101                   Example for Gamma Sterile: LKS55301QQXX301

asepticap ks gamma large flowrates

Datasheet Download
Certificate of Quality Download

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